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Multi-Bin VMI

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At American Bolt Corp, our 2-Bin (or Multi-Bin) Vendor Managed Inventory (VMI) System offers a streamlined, low-touch approach to inventory control—designed specifically for operations where Lean inventory practices aren't a requirement but reliable availability is. This system supports consistent replenishment without overstocking, enabling predictable supply and operational uptime. Our team manages this entire process for you, from monitoring bin levels to restocking, so you can focus on your core activities without worrying about inventory shortages or overstocking. The multi-bin system is a proven method for reducing waste, improving efficiency, and ensuring you’re always ready to meet demand.
 

How the 2-Bin System Works

The 2-Bin VMI method is a visual and physical cue-based system that uses two (or more) bins of equal quantity per item:

  • Bin 1 is used first. Once it's empty, the operator begins consuming parts from Bin 2.

  • A signal is triggered to replenish Bin 1 back to full capacity.

  • Upon delivery, the replenished bin is placed behind the current active bin, maintaining a strict first-in-first-out (FIFO) system.

This approach ensures continuous part availability without the need for constant monitoring or manual tracking.
 

 

Key Features and Benefits

Simple Visual Inventory Control - The 2-bin method provides instant visibility into stock levels without needing electronic tracking tools. It’s ideal for fasteners, fittings, or production-line consumables.

Minimized Overstocking - Unlike traditional stocking strategies, our 2-bin system aligns supply directly with consumption, eliminating unnecessary buffer stock and reducing carrying costs.

Scalable for Multi-Bin Use - Though the base model uses two bins, it can be expanded to a multi-bin configuration depending on usage rate, seasonal demand, or production schedules.

Optimized for Non-Lean Environments - When Lean isn’t a priority—but inventory reliability is—this system excels. It provides maximum inventory support without requiring complex implementation or behavior changes from your team.

 


Review of Bins & Racking

We work closely with your operations team to review bin sizing, racking systems, and replenishment frequency. Our goal is to ensure the system is tailored to your space, product types, and workflow.
 


Why Choose American Bolt’s VMI Services?

As a trusted distributor and inventory solutions partner, American Bolt Corp delivers on-site support, custom bin layouts, and scheduling—all designed to reduce downtime and improve productivity.

Contact us today to learn how our 2-Bin VMI system can simplify your supply chain, improve part availability, and cut costs—without the overhead of complex inventory systems.